I don't know if anyone else has run across this, but if you are running IIS7 you may run into a lightly documented file size restriction if you are trying to upload anything over 30 MB. This limitation is separate from those in upload.php and php.ini (very frustrating). Here is where I found the best documentation

http://forums.iis.net/p/1108662/1702390.aspx#1702390

In short you need to run this:
cd\windows\system32\inetsrv
appcmd set config "domain.com" -section:requestFiltering -requestLimits.maxAllowedContentLength:104857600 -commitpath:apphost

where you replace domain.com with the name of your site in IIS.

Figured I would save anyone else the hours it took me to find this.

-Ben